Flame spraying for fixing heating conductors or for coating thermocouples

New: The ThermoExperts offer powder flame spraying - also known as metal spraying - as a spray coating process. It is used to attach mineral-insulated heating cable, for example with aluminum or stainless steel, while ensuring heat transfer. Advantage: In addition to the material savings, the main advantage is the possibility of mechanical post-processing to create a completely smooth surface in order to seal the component against a vacuum.
However, flame spraying is also used to coat thermocouples. In this way, the service life of thermocouples in aggressive media such as fluoric acid or sulphuric acid can be extended.

About ThermoExpert

ThermoExpert Deutschland GmbH manufactures customized mineral-insulated sheathed thermocouples and sheathed heating conductors to solve individual problems in thermal applications. Particularly when it comes to installation in tricky environments, the intuition and experience of the company's skilled employees prove irreplaceable time and time again. And so the ThermoExperts find a suitable heating solution even for unique projects.

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More contributions from ThermoExpert°

Certified quality according to ISO 9001:2015

April 22, 2016 No comments

The ThermoExperts have once again received the letter and seal of approval for their quality management system - a re-certification without any deviations. This clearly shows that the company's quality standards are supported and practiced by all employees. All work processes and procedures have always been continuously checked for conformity and improvement, as quality assurance has always been part of the guiding principle at ThermoExperten.

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Thermal imaging camera detects hot spots and cold spots in the heating application

April 18, 2016 No comments

A thermal imaging camera is used whenever a high degree of measurement accuracy of the temperature distribution is required - because the development of individual heating applications is often a matter of millimetres and milliseconds. In addition to the FEM analysis, the thermal imaging camera can be used not only to simulate the temperature distribution, but also to map it in real time. The temperature of metal surfaces can thus be measured precisely without contact in the temperature range from 450°C to 1,800°C. The measuring accuracy is ±2 %.

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ThermoExpert Your partner for mineral-insulated heating conductors and thermocouples

October 2, 2015 No comments

ThermoExpert offers technical solutions for thermocouples, mineral-insulated heating conductors and customized heating solutions, as well as trace heating based on mineral-insulated sheathed cables. Our focus is on providing individual advice to our customers, from the initial idea to on-time delivery of the product. The good thing is that we offer you our know-how and our products from just one piece!

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Sheathed thermocouples with tapered measuring point

October 2, 2015 No comments

Sheathed thermocouples with a tapered measuring point are our answer to the question of short response times but stable and resilient processing or when, for example, threaded holes require a taper due to their design. Only one end of the thermocouple, including the measuring point, is reduced in diameter so that it remains extremely robust overall and can be ideally inserted into holes or threads using welding sleeves or through-bore fittings.

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Miniature sheathed thermocouples type K

October 2, 2015 No comments

To be honest, we are really proud of our "smallest" products, namely our miniature sheathed thermocouples with an outer diameter of less than 0.5 mm. They are primarily used where very fast response times are required with very thin outer diameters, e.g. for measuring the temperature of spark plugs or engine test benches. If vibrations and similar mechanical stresses prevent the use of resistance thermometers, the miniature sheathed thermocouples are also the ideal solution.

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Bardabunga is quite presumptuous!

August 29, 2014 No comments

Bardabunga is pretty well measured! Ice-free measurement of volcanic ash concentration The ThermoExperts manufacture pipe trace heaters for mass spectrometers for ice-free measurement of the concentration of volcanic ash in the atmosphere

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Sheathed thermocouple with flange

Typical application examples for sheathed thermocouples

August 21, 2023 No comments

Sheathed thermocouples, also known as sheathed thermocouples, are used in various industries and applications where precise temperature measurements are required. This type of thermocouple consists of two different metallic conductors that are connected at one end and open at the other. The open ends are placed at the location where the temperature is to be measured. ThermoExpert° Deutschland GmbH, with its managing directors Heiko Gevert and Andreas Helf, has been a partner to all these branches of industry and research for many years. The range of applications for thermocouples is almost unlimited - as is the wealth of ideas for helping customers achieve their goals.

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Heating solutions from ThermoExpert

August 15, 2023 No comments

In this short film, you can see the heating of a customer-specific heating solution in fast motion. The required final temperature is reached extremely evenly and to the point - constantly and precisely monitored by our jacket thermocouples from our own production. With our team in Stapelfeld, we have been successfully implementing even the most complicated or complex requirements for many years - from minimal heating capacities to heating plates or surfaces with several kW output. Our clients can be found in research and education, the food industry, aerospace, the automotive sector and so on.

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Employer of the year award

Employer of the year 2023

July 26, 2023 No comments

If the working atmosphere is right, the economic result will also be right.

As simple as the calculation is, it can be challenging in day-to-day work to reconcile as many employee interests as possible with customer projects. But as ThermoExperts, we love challenges and we master them best in conversation. As the founders of ThermoExpert Deutschland GmbH, we don't sit in an ivory tower, but are very close to our employees.

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international employees live by perfect teamwork at ThermoExpert

Perfect teamwork

June 13, 2023 No comments

Finding qualified employees is certainly a challenge. Unfortunately, our industry is no exception. We are therefore all the happier that we were able to recruit a new colleague from Syria for our team despite a number of hurdles. There were hurdles both for the new colleague, whose degree in measurement technology was not recognized by the German authorities, and for us, as we also had to deal with a few piles of small print as an employer.

At the end of the day, however, we have gained a valuable, committed new employee for our international team. We tend to see different cultures as an enrichment and as an employer we make it possible to live them.

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Sheathed thermocouples Shop from ThermoExpert Deutschland GmbH

New: Shop for sheathed thermocouples

March 31, 2023 No comments

As you know, the ThermoExperts are specialists for all topics relating to heating, temperature measurement and the generation of temperatures - in addition, we now offer the option of ordering the required thermocouples quickly and easily online in our online store [ Thermoelement.store ] for standard items that are always in demand. Here you will find thermocouples of types K, J, N and L. Sensor length and sheath materials can be easily selected via dropdown - immediate production of your order here in Stapelfeld is of course guaranteed - as always, the TE° team looks forward to receiving your orders.

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Angle thermocouple with thermowell, measuring with precision, mineral-insulated sheathed thermocouple, temperature measurement, ThermoExpert production

Sheathed thermocouple or PT 100 - a comparison and overview of the differences

March 28, 2023 No comments

In order to measure temperatures accurately, reproducibly and with long-term stability, platinum resistance thermometers (PT100) can be used in addition to sheathed thermocouples. To make the right choice, it is important to check your requirements in terms of accuracy, long-term stability and temperature range, as well as the ambient conditions. ThermoExpert GmbH has been advising its customers for over 10 years and finds a technical solution for every challenge. We would be happy to advise you too - contact us at any time, e.g. via our chat function on the thermoexpert.de website

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0mm sheathed thermocouple 0mm thermocouple 1mm heatsealing band 2mm heating conductor 2mm sheathed thermocouple 2mm thermocouple 3D CAD heating application 3D CAD heating conductor 3kw evaporator 3mm heating conductor 3mm sheathed thermocouple 3mm thermocouple 5mm heating conductor 5mm sheathed thermocouple 5mm thermocouple 6kw evaporator 25mm sheathed thermocouple 25mm thermocouple 34mm sheathed thermocouple 34mm thermocouple flattened measuring point Absorber heater Andreas Helf Compression fitting ATEX heatsealing band ATEX thermocouples Compensating cable Compensating cable type B Compensating cable type C Compensating cable type D Compensating cable type R Equalizing cable type S Heating application layout Heatsealing band design Outer diameter of thermocouple Trace heating Heated plate Heated flange Hamburg Heiko Gevert Northern Germany Peter Schmüser Silke Rettkowski Stapelfeld ThermoExpert Germany GmbH