Sheathed thermocouples according to your specifications

Sensor with connection head made in Germany for measuring with precision Temperature measurement up to 1000 degrees

Measuring with precision and almost endless possibilities.
No idea is too bold, no project is too complicated for us.

Mineral-insulated sheathed thermocouples are used in industry for temperature measurement in places that are difficult to access, as they are extremely flexible and enable high measurement accuracy. In addition, mineral-insulated thermocouples have good resistance to mechanical stress and vibrations. Their fast response times are particularly impressive for small external diameters. High-quality sheathed thermocouples also have a long service life. An indispensable product with a wide range of applications in industry and research.

Some compositions are available as standard versions, but most sheathed thermocouples are manufactured to customer specifications in every conceivable design. The composition of an individual sheathed thermocouple is very simple.

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Thermocouple
with free ends

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Sheathed thermocouple Your expert for thermocouples

Sheathed thermocouples with free ends

Mineral-insulated sheathed thermocouples with free ends are used for self-assembly of connectors and connections.

The sheathed thermocouple has stripped and sealed free ends of 15 mm. Other lengths of free ends are also available on customer request.

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.5 mm - 8.0 mm

Operating temperature of the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

Thermocouple with free ends

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Thermocouple with
standard connector

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Sheathed thermocouples with standard plug connector

Mineral-insulated sheathed thermocouples with standard plug connectors are used in almost all industrial sectors and in development due to their robust and compact design. They offer good protection against vibration and pressure during temperature measurement. Depending on the sheath material selected, they are highly resistant to corrosion and oxidation, as well as aggressive environmental influences. They can be produced in lengths from a few centimeters up to 60m.

The version is available with standard plug, standard socket or 3-pole. The plug contacts are round and always in the respective version of the thermocouple (e.g. type K) of the selected sheathed thermocouple.

The sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.5 mm - 8.0 mm

Operating temperature of the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

Thermocouple with with standard plug connector

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Thermocouple with
Miniature connector

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Sheathed thermocouples with miniature connectors

Mineral-insulated sheathed thermocouples with miniature connectors are used in many industrial sectors and in development due to their compact design. Due to the low installation height of the miniature plug connection, they are often installed in places that are difficult to access. They offer particular advantages in machines and devices, test benches, research projects and larger measurement applications thanks to their space-saving design.

Their design is possible with miniature plug, miniature socket or 3-pole depending on customer requirements. The plug contacts are flat and always in the respective version of the thermocouple (e.g. type K) of the selected sheathed thermocouple.

The sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.5 mm - 3.0 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

(Optional) Upload a drawing or illustration of your project here

Thermocouple with
LEMO® connector

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Sheathed thermocouples with LEMO® plug-in connection

Mineral-insulated sheathed thermocouples with LEMO® connectors are used in many areas, applications and in development due to their high-quality design.

Due to their closed and secured design, they are often used to ensure a secure connection. Particularly in machines and devices, test benches and precise measuring applications, they offer a high level of protection against strong vibrations and moisture thanks to their push-pull self-locking mechanism.

They are available with LEMO® plug and LEMO® socket in sizes 0 - 2. Also available in the IP68 version (splash-proof) The plug contacts of sheathed thermocouples with LEMO® plug connector are gold-plated and thus ensure a good measurement result. The standard assignment on the plug is +pin, on the socket -pin.

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.5 mm - 8.0 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable. Max. operating temperature at the LEMO® plug connection 200°C.

(Optional) Upload a drawing or illustration of your project here

Thermocouple with cable
and free ends

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Sheathed thermocouples with thermocouple cable and free ends

Mineral-insulated sheathed thermocouples with thermocouple cable and free ends are used for self-assembly of plug connectors and for direct wiring to the evaluation unit. Due to their space-saving design, they are used in almost all areas of industry, especially in hard-to-reach places in plant and pipeline construction, as well as in mechanical engineering and development.

Thanks to the flexible thermocouple cable, which is attached using a brass or stainless steel transition sleeve, even greater distances between the actual temperature measuring point and the evaluation unit can be bridged.

In contrast to compensating cables, the flexible thermal cable has the same material pairing as the inner cores of the mineral-insulated sheathed cable. Depending on the sheath insulation, they provide exact values in a temperature range of up to 300°C, and up to 350°C in the case of glass-fiber insulated thermal cables.

The transition sleeve, which protects the transition from the mineral-insulated sheathed cable to the flexible thermocouple cable, is cast moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

The sheathed thermocouple with thermocouple cable has stripped free ends of 15 mm in length. Other lengths of free ends are also available on customer request.

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.5 mm - 8.0 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

(Optional) Upload a drawing or illustration of your project here

Thermocouple with cable and standard connector

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Sheathed thermocouples with cable and standard plug connector

Mineral-insulated sheathed thermocouples with standard plug connectors are used in almost all industrial sectors and in development due to their robust and compact design. They offer good protection against vibration and pressure during temperature measurement. Depending on the sheath material selected, they are highly resistant to corrosion and oxidation, as well as aggressive environmental influences. They can be produced in lengths from a few centimeters up to 60m.

They are available with standard plug, standard socket or 3-pole. The plug contacts are round and always in the respective version of the thermocouple (e.g. type K) of the selected sheathed thermocouple.

The sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.5 mm - 8.0 mm

Operating temperature of the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

(Optional) Upload a drawing or illustration of your project here

Thermocouple with cable
and miniature connector

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Sheathed thermocouples with thermocouple cable + miniature plug connector

Mineral-insulated sheathed thermocouples with thermocouple cable + miniature plug connector are used for direct connection to the evaluation unit. Due to the low installation height of the miniature plug-in connector, they are often installed in places that are difficult to access. Their space-saving design offers particular advantages in machines and devices, test benches, research projects and larger measuring applications.

Thanks to the flexible thermocouple cable, which is attached using a brass or stainless steel transition sleeve, even greater distances between the actual temperature measuring point and the evaluation unit can be bridged.

In contrast to compensating cables, the flexible thermal cable has the same material pairing as the inner cores of the mineral-insulated sheathed cable. Depending on the sheath insulation, they provide exact values in a temperature range of up to 300°C, and up to 350°C in the case of glass-fiber insulated thermal cables.

The transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

Their design is possible with miniature plug, miniature socket or 3-pole depending on customer requirements. The plug contacts are flat and always in the respective version of the thermocouple (e.g. type K) of the selected sheathed thermocouple.

The sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.5 mm - 3.0 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

(Optional) Upload a drawing or illustration of your project here

Thermocouple with cable and LEMO® connector

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Sheathed thermocouples with thermocouple cable + LEMO® plug connector

Mineral-insulated sheathed thermocouples with thermocouple cable + LEMO® plug connector are used for secure connection to the evaluation unit, especially in the event of vibration, shocks and moisture.

Due to their high-quality design, they are used in many areas of industry and research. Especially in machines and devices, test benches, research projects and larger measuring applications, they offer advantages not only due to their space-saving design and their push-pull self-locking mechanism.

Thanks to the flexible thermocouple cable, which is attached using a brass or stainless steel transition sleeve, even greater distances between the actual temperature measuring point and the evaluation unit can be bridged.

In contrast to compensating cables, the flexible thermal cable has the same material pairing as the inner cores of the mineral-insulated sheathed cable. Depending on the sheath insulation, they provide exact values in a temperature range of up to 300°C, and up to 350°C in the case of glass-fiber insulated thermal cables.

The transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

Their design is available with LEMO® plug, LEMO® socket in sizes 0 - 2. Also available in the IP68 version (splash-proof) The plug contacts of sheathed thermocouples with LEMO® plug connector are gold-plated and thus ensure a good measurement result. The standard assignment on the plug is +pin, on the socket -pin.

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.5 mm - 8.0 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

(Optional) Upload a drawing or illustration of your project here

Thermocouple with anti-kink spring and standard plug

Thermocouple with standard plug and anti-kink spring
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Sheathed thermocouples with anti-kink spring + standard plug connector

Mineral-insulated sheathed thermocouples with bend protection + standard plug connector are used for direct connection to the evaluation unit. The flexible thermocouple cable is protected by an anti-kink spring over a length of 60 mm from the halfway point of the transition sleeve.

This thermocouple is preferably used in applications with high vibration or for the purpose of mechanical protection. In particular in and on surfaces of containers and pipes, the chemical industry, engine test benches, plant construction, machine and equipment construction, as well as in test setups and development.

The transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

They are available with standard plug, standard socket or 3-pole. The plug contacts are round and always in the respective version of the thermocouple (e.g. type K) of the selected sheathed thermocouple.

The sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 1.0 mm - 6.0 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

(Optional) Upload a drawing or illustration of your project here

Thermocouple with anti-kink spring and miniature plug

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Sheathed thermocouples with anti-kink spring + miniature plug connector

Mineral-insulated sheathed thermocouples with bend protection + miniature plug connector are used for direct connection to the evaluation unit. The flexible thermocouple cable is protected by an anti-kink spring over a length of 60 mm from the halfway point of the transition sleeve.

This thermocouple is preferably used in applications with high vibration and small installation space, or for the purpose of mechanical protection. In particular in medical and analysis technology, aerospace, in test benches, installation on pipes, plant engineering, in machines and devices, as well as in test set-ups and development.

The transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

Their design is possible with miniature plug, miniature socket or 3-pole depending on customer requirements. The plug contacts are flat and always in the respective version of the thermocouple (e.g. type K) of the selected sheathed thermocouple.

The sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 1.0 mm - 6.0 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

(Optional) Upload a drawing or illustration of your project here

Thermocouple with anti-kink spring and
LEMO® connector

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Sheathed thermocouples with anti-kink spring + LEMO® plug connector

Mineral-insulated sheathed thermocouples with anti-kink protection + LEMO® plug connector are used for secure connection to the evaluation unit, particularly in the event of vibration, shocks and moisture, as well as mechanical protection of the flexible thermocouple cable over a length of 60 mm by means of anti-kink protection.

Due to their high-quality design and fast connection options, they are used in many areas of industry and research. Especially in machines and devices, test benches, research projects and larger measuring applications, they offer advantages not only due to their push-pull self-locking mechanism.

A transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

Your version is available with LEMO® plug, LEMO® socket in sizes 0 - 2. Also available in the IP68 version (splash-proof) The plug contacts of sheathed thermocouples with LEMO® plug connector are gold-plated and thus ensure reliable measurement results. The standard assignment on the plug is +pin, on the socket -pin.

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 1.0 mm - 6.0 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

(Optional) Upload a drawing or illustration of your project here

Sheathed thermocouples
Measuring insert

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Sheathed thermocouple measuring insert

Sheathed thermocouple measuring inserts are used in many industrial sectors due to their robust and compact design. A flanged disk is fixed to the mineral-insulated sheathed thermocouple, onto which a clamping base is then mounted.

Only connection head form A or form B can be mounted on sheathed thermocouple measuring insert. If required, please include the connection head in the inquiry.

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Available as a single or double thermocouple.

Type of measuring point: insulated (standard), sheath-welded

Selectable sheath diameter Ø 3.0 mm - 8.0 mm

Operating temperature of the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

(Optional) Upload a drawing or illustration of your project here

Sheathed thermocouples with high-temperature magnet

Temperature measurement, Magnetic sheathed thermocouple Manufacturer ThermoExpert
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Sheathed thermocouples with high-temperature magnet

Mineral-insulated sheathed thermocouples with magnets are versatile and can be used on ferrous materials to measure the temperature on the surface up to 400°C. Especially when drilling, gluing or clamping is not possible.

The measuring tip of the sheath thermocouple is pressed onto the surface of the material via an adjustable pressure device to ensure good contact. In addition, the sheathed thermocouple is equipped with a flexible thermocouple cable with an anti-kink spring, which offers greater protection against vibrations or mechanical stress.

Due to the design of the high-temperature magnet, it also adheres well to round components. The application requirements must be checked in advance by the customer.

The flexible thermal cable has the same material pairing as the inner cores of the mineral-insulated sheathed cable. Depending on the sheath insulation, they provide exact values in a temperature range of up to 350°C.

The transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC-EN 60584-1, flexible thermocable in accordance with IEC EN 60584-3.

The bendable mineral-insulated sheathed cable protects the inner conductors from environmental influences and mechanical stress. Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded (standard)

Selectable sheath diameter Ø 1.5 mm - 3.0 mm

Operating temperature of the measuring point -200 to + 400°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

(Optional) Upload a drawing or illustration of your project here

Miniature sheathed thermocouple
with free ends

Sheathed thermocouple Your expert for thermocouples
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Miniature sheathed thermocouples with free ends

Mineral-insulated miniature sheathed thermocouples (MMT) with free ends are used for self-assembly of connectors and connections. They are only available in type K and type N.

The miniature sheathed thermocouple has stripped and sealed free ends of 15 mm. Other lengths of free ends are also available on customer request.

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Only available as a single thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.15 mm - 0.75 mm

Operating temperature of the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

(Optional) Upload a drawing or illustration of your project here

Miniature sheathed thermocouples with thermocouple cable and free ends

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Miniature sheathed thermocouples with thermocouple cable and free ends

Mineral-insulated miniature sheathed thermocouples (MMT) with thermocouple cable and free ends are used for self-assembly of plug connectors and for direct wiring to the evaluation unit. Due to their space-saving design, they are used in almost all areas of industry, especially in hard-to-reach places in plant and pipeline construction, as well as in mechanical engineering and development. They are only available in type K and type N.

Thanks to the flexible thermocouple cable, which is attached using a brass or stainless steel transition sleeve, even greater distances between the actual temperature measuring point and the evaluation unit can be bridged.

In contrast to compensating cables, the flexible thermal cable has the same material pairing as the inner cores of the mineral-insulated sheathed cable. Depending on the sheath insulation, they provide exact values in a temperature range of up to 300°C, and up to 350°C in the case of glass-fiber insulated thermal cables.

The transition sleeve, which protects the transition from the mineral-insulated sheathed cable to the flexible thermocouple cable, is cast moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

The miniature sheathed thermocouple with thermocouple cable has stripped free ends of 15 mm in length. Other lengths of free ends are also available on customer request.

  • Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.
  • Only available as a single thermocouple.
  • Type of measuring point: insulated, sheath-welded or exposed.
  • Selectable sheath diameter Ø 0.15 mm - 0.75 mm
  • Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.
(Optional) Upload a drawing or illustration of your project here

Miniature sheathed thermocouples with LEMO® plug-in connection

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Miniature sheathed thermocouples with thermocouple cable and free ends

Mineral-insulated miniature sheathed thermocouples (MMT) with thermocouple cable and free ends are used for self-assembly of plug connectors and for direct wiring to the evaluation unit. Due to their space-saving design, they are used in almost all areas of industry, especially in hard-to-reach places in plant and pipeline construction, as well as in mechanical engineering and development. They are only available in type K and type N.

Thanks to the flexible thermocouple cable, which is attached using a brass or stainless steel transition sleeve, even greater distances between the actual temperature measuring point and the evaluation unit can be bridged.

In contrast to compensating cables, the flexible thermal cable has the same material pairing as the inner cores of the mineral-insulated sheathed cable. Depending on the sheath insulation, they provide exact values in a temperature range of up to 300°C, and up to 350°C in the case of glass-fiber insulated thermal cables.

The transition sleeve, which protects the transition from the mineral-insulated sheathed cable to the flexible thermocouple cable, is cast moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

The miniature sheathed thermocouple with thermocouple cable has stripped free ends of 15 mm in length. Other lengths of free ends are also available on customer request.

  • Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.
  • Only available as a single thermocouple.
  • Type of measuring point: insulated, sheath-welded or exposed.
  • Selectable sheath diameter Ø 0.15 mm - 0.75 mm
  • Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.
(Optional) Upload a drawing or illustration of your project here

Miniature sheathed thermocouples with cable and LEMO® plug-in connection

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Miniature sheathed thermocouples with thermocouple cable + LEMO® plug connector

Mineral-insulated miniature sheathed thermocouples (MMT) with thermocouple cable + LEMO® plug connector are used for safe connection to the evaluation unit, particularly in the event of vibration, shocks and moisture.

Due to their high-quality design, they are used in many areas of industry and research. Especially in machines and devices, test benches, research projects and larger measuring applications, they offer advantages not only due to their space-saving design and their push-pull self-locking mechanism. They are only available in type K and type N.

Thanks to the flexible thermocouple cable, which is attached using a brass or stainless steel transition sleeve, even greater distances between the actual temperature measuring point and the evaluation unit can be bridged.

In contrast to compensating cables, the flexible thermal cable has the same material pairing as the inner cores of the mineral-insulated sheathed cable. Depending on the sheath insulation, they provide exact values in a temperature range of up to 300°C, and up to 350°C in the case of glass-fiber insulated thermal cables.

The transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

Version is possible with LEMO® plug, LEMO® socket in sizes 0. Also available in the IP68 version (splash-proof) The plug contacts of sheathed thermocouples with LEMO® plug connector are gold-plated and thus ensure a good measurement result. The standard assignment on the plug is +pin, on the socket -pin.

  • Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.
  • Only available as a single thermocouple.
  • Type of measuring point: insulated, sheath-welded or exposed.
  • Selectable sheath diameter Ø 0.15 mm - 0.75 mm
  • Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.
(Optional) Upload a drawing or illustration of your project here

Miniature sheathed thermocouple with standard connector

Sheathed thermocouple with free ends or without free ends from the leading manufacturer for individual inquiries
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Miniature sheathed thermocouples with standard plug connector

Mineral-insulated miniature sheathed thermocouples with standard plug connectors are used in almost all industrial sectors and in development due to their fine and compact design. They offer good protection against vibration and pressure during temperature measurement. Depending on the sheath material selected, they are highly resistant to corrosion and oxidation, as well as aggressive environmental influences.

They are designed with a standard plug or standard socket. The plug contacts are round and always in the respective version of the thermocouple (e.g. type K) of the selected miniature sheathed thermocouple. They are only available in type K and type N.

The miniature sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Only available as a single thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.15 mm - 0.75 mm

Operating temperature of the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

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Miniature sheathed thermocouples with miniature connectors

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Miniature sheathed thermocouples with miniature connectors

Mineral-insulated miniature sheathed thermocouples (MMT) with Miniartur connectors are used in many industrial sectors and in development due to their compact design. They are only available in type K and type N. Due to the low installation height of the miniature plug connection, they are often installed in places that are difficult to access or in feed-throughs and holes. Their space-saving design is particularly advantageous in machines and devices, test benches, research projects and larger measuring applications.

Their design is possible with miniature plug or miniature socket, depending on customer requirements. The plug contacts are flat and always in the respective version of the thermocouple (e.g. type K) of the selected sheathed thermocouple.

The miniature sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Only available as a single thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.15- 0.75 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

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Miniature sheathed thermocouples with cable and miniature plug connector

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Miniature sheathed thermocouples with thermocouple cable + miniature plug connector

Mineral-insulated miniature sheathed thermocouples (MMT) with thermocouple cable + miniature plug connector are used for direct connection to the evaluation unit. Due to the low installation height of the miniature plug-in connector, they are often installed in places that are difficult to access. Their space-saving design offers particular advantages in machines and devices, test benches, research projects and larger measuring applications. They are only available in type K and type N.

Thanks to the flexible thermocouple cable, which is attached using a brass or stainless steel transition sleeve, even greater distances between the actual temperature measuring point and the evaluation unit can be bridged.

In contrast to compensating cables, the flexible thermal cable has the same material pairing as the inner cores of the mineral-insulated sheathed cable. Depending on the sheath insulation, they provide exact values in a temperature range of up to 300°C, and up to 350°C in the case of glass-fiber insulated thermal cables.

The transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

Their design is possible with miniature plug or miniature socket, depending on customer requirements. The plug contacts are flat and always in the respective version of the thermocouple (e.g. type K) of the selected sheathed thermocouple.

The miniature sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Only available as a single thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.15 mm - 0.75 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

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Miniature sheathed thermocouples with cable and standard plug connector

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Miniature sheathed thermocouples with thermocouple cable + standard plug connector

Mineral-insulated miniature sheathed thermocouples (MMT) with thermocouple cable + standard plug connector are used for direct connection to the evaluation unit. Due to their fine design, they are used in almost all areas of industry, especially in hard-to-reach places in plant and equipment construction, as well as in mechanical engineering and development. They are only available in type K and type N.

Thanks to the flexible thermocouple cable, which is attached using a brass or stainless steel transition sleeve, even greater distances between the actual temperature measuring point and the evaluation unit can be bridged.

In contrast to compensating cables, the flexible thermal cable has the same material pairing as the inner cores of the mineral-insulated sheathed cable. Depending on the sheath insulation, they provide exact values in a temperature range of up to 300°C, and up to 350°C in the case of glass-fiber insulated thermal cables.

The transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

They are available with standard plug, standard socket or 3-pole. The plug contacts are round and always in the respective version of the thermocouple (e.g. type K) of the selected miniature sheathed thermocouple.

The miniature sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Only available as a single thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.15 mm - 0.75 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

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Tapered thermocouples

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Tapered sheath thermocouple

Mineral-insulated sheathed thermocouples are an ideal solution for temperature measurement in the event of vibrations and oscillations, as well as mechanical stress. Mineral-insulated sheathed thermocouples with a tapered measuring point have a special design. The thicker rear part of the sheathed thermocouple corresponds to the original outer diameter of the sheathed cable and gives the thermocouple the required stability for the desired application.

The measuring tip at the front can be reduced to half its original diameter over a length of 50-150 mm, which significantly shortens the response time of the measuring point.

This process is achieved by cold forming, whereby the stability of the measuring tip is further increased by this process. A stable design with a larger outer diameter can thus be ideally combined with a faster response time. It is also possible to reduce the outer diameter in several stages. The minimum initial diameter for the taper is Ø1.0mm.

The following rejuvenations are possible:

Ø3.0mm to 1.5mm Ø2.0mm to 1.0mm Ø1.5mm to 0.75mm Ø1.0mm to 0.55mm

The sheathed thermocouple has stripped and sealed free ends of 15 mm. At the customer's request, however, assembly with thermocouple cable and/or plug connectors is also possible as follows:

Miniature plug/socket, standard plug/socket, or LEMO® plug/socket.

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Only available as a single thermocouple.

Type of measuring point: insulated or sheath-welded.

Selectable sheath diameter Ø 3.0 mm - 1.0 mm

Operating temperature of the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

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Vibration and vibration thermocouples

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Oscillation and vibration thermocouple

Mineral-insulated sheathed cables are mechanically bendable and can be pre-bent into a spiral, S-shape or angle. Sheathed thermocouples in these special designs have the advantage that they absorb stronger oscillations or vibrations, e.g. in motors, pumps or on test benches, and thus support a stable and accurate measurement result.

Vibration and vibration thermocouples have stripped and sealed free ends of 15 mm. Other lengths of free ends are also available on customer request.

Furthermore, assembly with various plug connections is possible as a push-pull, standard plug connection or miniature plug connection. The plug contacts are always in the respective version of the thermocouple (e.g. type K) of the selected sheathed thermocouple.

The sheathed thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded.

Selectable sheath diameter Ø 0.5 mm - 3.0 mm

Operating temperature of the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

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Sensor with connection head

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Sensor with connection head

Due to their robust and compact design, resistance thermometers or mineral-insulated temperature sensors with connection heads are preferably used for temperature monitoring in food technology, plant and mechanical engineering, as well as in the steel industry and water technology.   

In addition to the standard connection head form B, the connection head form A is also available as standard. Other connection heads are available on request. Only connection head form A or form B can be mounted on thermocouples with connection head.

Resistance thermometers contain platinum sensors (Pt100/1000) 2-wire, 3-wire or 4-wire in accordance with DIN EN 60571. The version as a mineral-insulated temperature sensor is made with sheathed thermocouples in accordance with DIN EN 60584.

The bendable mineral-insulated sheathed cable protects the inner conductors from environmental influences and mechanical stress. Available as a single or double thermocouple.

Selectable sheath diameter Ø 3.0 mm - 8.0 mm

Temperature measuring range -50 to +500°C for resistance thermometers with connection head or -50 to +1200°C for temperature sensors with connection head. The connection heads are suitable for a temperature range up to +100°C.

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Surface thermocouple:
Screw-on thermocouple with eyelet

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Screw-on thermocouple with eyelet

Screw-on thermocouples consist of an eyelet and a thermocouple. The measuring point is connected directly to the eyelet, thus enabling good temperature detection. The screw-on thermocouple can be screwed to all types of structures such as pipes, boilers, pumps, journals, housings or pressure plates, etc.

The thermocouple type and the type of thermocouple cable can be freely selected. You can choose between M3-M12 for the eyelet. Please let us know the desired version.

Assembled with plug connector on customer request.

Surface thermocouple according to DIN EN 60584-2, thermocouple (inner wires) according to DIN EN 60584-1, thermocouple cable DIN EN 60584-3

Type of measuring point: sheath welded

Operating temperature of the measuring point -100 to + 350°C.

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Self-adhesive surface thermocouple

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Self-adhesive surface thermocouple

Self-adhesive surface thermocouples consist of the two legs of a thermocouple, which are embedded in a high-temperature-resistant polyimide laminate at the insulated measuring point. The underside of the carrier material is coated with a high-temperature resistant adhesive.

The surface thermocouple is used for surface temperature measurement on various surfaces. Its small thermal mass and low installation height make it ideal for application on flat surfaces or round structures. The advantage: good heat transfer, short response time and high measuring accuracy. They are also insensitive to vibrations.

Self-adhesive surface thermocouples can be used wherever installation using screws, clamping rings or drill holes is not desired.

Although they are often used in the aerospace industry for variable testing on composite structures and for simulations in space, self-adhesive surface thermocouples are also used on test benches, electronic components or for testing environmental conditions.

They are available as type K, J, T and are assembled with thermocouple cables and plugs on customer request.

Surface thermocouple according to DIN EN 60584-2, thermocouple (inner wires) according to DIN EN 60584-1,

Type of measuring point: isolated

Overall size: 7 x 7 x 35 mm

Operating temperature of the measuring point -100 to + 200°C.

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Surface thermocouple with mounting plate

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Surface thermocouple with mounting plate

Surface thermocouples with mounting plates consist of a thin stainless steel plate and a fast-reacting sheath thermocouple. The sheath thermocouple absorbs the temperature of the surface via the thin stainless steel plate and transmits it.

For better fixation, the sheath thermocouple is soldered, stapled or welded to the stainless steel plate. The advantage of this type of surface thermocouple is that it can be used for a range of high-temperature applications, e.g. heating tapes, heating nozzles, pipelines or heating plates.

The thermocouple type can be freely selected. At the customer's request, the sheathed thermocouple can be assembled with a thermocouple cable or with a plug connector.

Surface thermocouple according to DIN EN 60584-2, thermocouple (inner wires) according to DIN EN 60584-1, thermocouple cable DIN EN 60584-3

Type of measuring point: insulated, sheath-welded

Operating temperature of the measuring point -200 to + 500°C.

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Sheathed thermocouple with flange

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Sheathed thermocouple with flange, Sheathed thermocouple with flange, Modular system, Measuring with precision, Manufacturer ThermoExpert

Sheathed thermocouple with flange

Sheathed thermocouples with a flange enable temperature measurements in a vacuum or other controlled environmental influences and media. The sheath thermocouple is guided from one side through the flange to the other side and soldered or laser-welded. Solutions from 1-fold to x-fold sheathed thermocouples in a flange are possible on customer request.

Sheathed thermocouples with flange can be designed in defined immersion depths as stepped multiple thermocouples in the flange in order to carry out measurements in different stages. Please do not hesitate to contact us.

On request, these sheathed thermocouples can be assembled with plastic connectors (200°C), ceramic connectors (600°C) or LEMO® connectors (250°C).

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Only available as a single thermocouple.

Type of measuring point: insulated, sheath-welded.

Selectable sheath diameter Ø 0.5 mm - 3.0 mm

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Angle thermocouple with protection tube / support tube

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Angle thermocouple

Angled thermocouples consist of mineral-insulated thermocouple cable. They are bent to length and angle according to customer specifications. At the customer's request, the angle can be reinforced with a support tube. Depending on the application, it is also possible to fit a straight-through fitting.

The field of application of the angle thermocouple is not limited to plastic injection molding, but is also used in test set-ups, laboratory applications and plant and equipment construction. Particularly where there are higher requirements for mechanical load capacity and stronger environmental influences.

Thanks to the flexible thermocouple cable, which is attached using a brass or stainless steel transition sleeve, even greater distances between the actual temperature measuring point and the evaluation unit can be bridged. Depending on the sheath insulation, it provides exact values in a temperature range of up to 300°C, and up to 350°C for glass-fiber insulated thermocouple cables.

The transition sleeve protects the transition from the mineral-insulated sheathed cable to the flexible thermal cable. It is sealed moisture-proof. It also serves as strain relief for the connected thermocouple inside.

The potting compound in the transition sleeve has a permanent temperature resistance of up to 180°C. At the customer's request, a potting compound for continuous use up to 260°C can also be used.

Their design is possible with various plug connections as push-pull, standard plug connection or miniature plug connection, depending on customer requirements.

The angled thermocouple can be supplied in the usual design with a plastic plug-in connection (200°C) or, on request, with a ceramic plug-in connection (600°C).

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Available as a single or double thermocouple.

Type of measuring point: insulated, sheath-welded or exposed.

Selectable sheath diameter Ø 0.5 mm - 3.0 mm

Operating temperature at the measuring point -200 to + 1100°C, depending on the selected thermocouple type and the diameter of the sheathed cable.

 

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Vacuum feed-through with flange

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Vacuum feedthrough with flange manufactured by specialists

Vacuum feedthroughs

Vacuum feedthroughs with mineral-insulated sheathed cable enable temperature measurements in a vacuum and vacuum processes. The sheathed cable is fed through the flange into the vacuum on the atmosphere side and soldered or laser-welded for vacuum suitability. The vacuum feedthroughs offer solutions from single to x-fold feedthroughs, depending on customer requirements and flange size.

The mineral-insulated sheathed cable is assembled with ceramic connectors on the vacuum side. Both ceramic and plastic connectors can be used on the atmosphere side. All standard thermocouple types are available for use with the mineral-insulated sheathed cable. 

Sheathed cable in accordance with DIN EN 61515, thermocouple (inner cores) in accordance with DIN EN 60584-1, The bendable mineral-insulated sheathed cable protects the inner cores from environmental influences and mechanical stress. Only available as a single thermocouple.

Type of measuring point: insulated, sheath-welded.

Selectable sheath diameter Ø 0.5 mm - 3.0 mm

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Sheathed thermocouple with pressure device (bayonet thermocouple)

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Sheathed thermocouple with pressure device - bayonet thermocouple)

Temperature sensor with pressure device (bayonet sensor)

Temperature sensors with pressure device consist of a mineral-insulated sheathed thermocouple and a pressure device. They are used in tools or machines, particularly in the plastics industry.

The pressure device is used to continuously press the front measuring tip of the element against or onto a surface. The aim is to ensure safe and accurate positioning of the measuring tip and thus the temperature measurement, especially in the event of oscillations, vibrations and shocks. Without the measuring tip leaving its position or slipping.

The press-on device is available in two different versions: as a removable short press-on device and as a press-on device with spring. Both pressure devices can also be ordered directly. The immersion depth and installation length can be set individually for both versions.

Temperature sensors with pressure device can be ordered on the sheathed thermocouple with a selection of different plugs/connectors as well as with a prefabricated thermocouple cable.

Sheathed cable in accordance with IEC EN 61515, thermocouple (inner conductors) in accordance with IEC EN 60584-1, thermocable in accordance with IEC EN 60584-3.

Available as a single or double thermocouple.

Type of measuring point: insulated or sheath-welded.

Selectable sheath diameter Ø 1.0 mm - 3.0 mm

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Sheathed thermocouples with ceramic protection tubes

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Sheathed thermocouple with ceramic protection tubes

Sheathed thermocouples with ceramic protection tubes

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Thank you very much

We have received your request and will get back to you as soon as possible. See you soon and best regards from your ThermoExperts° 

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