Heating solutions from ThermoExpert

In this short film, you can see the heating of a customer-specific heating solution in fast motion. The required final temperature is reached extremely evenly and to the point - constantly and precisely monitored by our jacket thermocouples from our own production. With our team in Stapelfeld, we have been successfully implementing even the most complicated or complex requirements for many years - from minimal heating capacities to heating plates or surfaces with several kW output. Our clients can be found in research and education, the food industry, aerospace, the automotive sector and so on.

Thermal imaging camera detects hot spots and cold spots in the heating application

A thermal imaging camera is used whenever a high degree of measurement accuracy of the temperature distribution is required - because the development of individual heating applications is often a matter of millimetres and milliseconds. In addition to the FEM analysis, the thermal imaging camera can be used not only to simulate the temperature distribution, but also to map it in real time. The temperature of metal surfaces can thus be measured precisely without contact in the temperature range from 450°C to 1,800°C. The measuring accuracy is ±2 %.

Simulate temperature distribution using FEM analysis

When developing customer-specific heating systems, designs can be put through their paces in theory in advance with the help of SolidWorks®. This allows the temperature distribution on components to be simulated at every stage of development, so that the designer can ensure that the desired temperature ranges are also achieved under realistic conditions. Further FEM calculations or strength calculations under the influence of temperature are also possible to ensure product safety.

Flame spraying for fixing heating conductors or for coating thermocouples

New: The ThermoExperts offer powder flame spraying - also known as metal spraying - as a spray coating process. It is used to attach mineral-insulated heating cable, for example with aluminum or stainless steel, while ensuring heat transfer. Advantage: In addition to the material savings, the main advantage is the possibility of mechanical post-processing to create a completely smooth surface in order to seal the component against a vacuum. However, flame spraying is also used to coat thermocouples. In this way, the service life of thermocouples in aggressive media such as fluoric acid or sulphuric acid can be extended.

The secret of ThermoExperts' success: highly qualified and loyal employees

The company was only founded in 2012. The managing directors then and now are Andreas Helf and Heiko Gevert. They have written a great success story in a very short space of time: they have always been able to meet the constantly growing demand for customer-specific, sheathed thermocouples and mineral-insulated heating cable with top quality. The company has grown accordingly - now with 16 employees. The highlight: the employees are loyal and faithful, i.e. the expertise and know-how remain within the company. Specialists are trained internally and further experts for thermal applications can be built up in this way. Thanks to the consistently high level of quality, the market has quickly gained confidence in the still relatively young company. And so, as the successes grow, so do the customer relationships with the absolutely reliable employees.

Trace heating for gas analysis

Customized solutions are the supreme discipline for the thermal experts. They recently received an inquiry from a gas manufacturer who needed a precise and constant temperature for its gas analysis. With clear specifications for the mass flow and pressure as well as the target temperature, a trace heating system had to be cleverly installed in a system with very limited space. Thanks to their experience and high-quality materials, the experts mastered this challenging task to the customer's complete satisfaction - because, in addition, the price-performance ratio and the deadlines were right.

Welcome to our english website!

ThermoExpert welcomes international customers with an English-language website ThermoExpert is on an expansion course: we are opening up new markets and are now also presenting our product portfolio to the non-German-speaking market. "Welcome on our english Website http://www.thermoexpert.de/en" - a consistent response to the numerous international inquiries. We will continue to supply all individual thermocouples, heating conductors and heating solutions in the usual high quality [...].

Control is better

Our production and engineering team manufactures your desired application according to the design specifications for the functional prototype. This can result in one-off productions as well as small batches that meet your exact requirements thanks to our precision manual work. You can trust us! ThermoExpert accompanies you as a supplier from A for design to Z for assembly and delivery. Take advantage of our [...]

Heating solutions for all industries

You want to know why we are so confident and secure? We have developed a clearly structured approach to problem solving that leads our customers to the desired goal. We make no secret of it. There are just six precisely coordinated processes, but they are characterized by our specialist knowledge and expertise: We listen to our customers We [...]

Welcome to the ThermoExperts

The experts We are your experts for customized thermocouples and individual heating solutions. We manufacture tailor-made products that meet your technical specifications and provide you with absolute top craftsmanship for highly specialized applications in industry and research. Thanks to our many years of experience in the industry, you are in good hands with us. A pleasure to work with We understand and solve problems [...]