Trace heating for gas analysis

Customized solutions are the supreme discipline for the thermo experts. Recently, they received an inquiry from a gas manufacturer who needed a precise and constant temperature for its gas analysis. With clear specifications for mass flow and pressure as well as the target temperature, a trace heating system had to be cleverly installed in a plant with very limited space. Thanks to their experience and high-quality materials, the experts mastered this demanding task to the customer's complete satisfaction - because, moreover, the price-performance ratio and the deadlines were right.

About ThermoExpert

ThermoExpert Deutschland GmbH is one of the leading suppliers nationwide for individual solutions in the field of temperature generation - keyword: heating conductors or trace heating. On the basis of robust mineral-insulated sheathed cables, materials can be heated to temperatures of up to 800°C in stainless steel pipes, for example, and up to 1,000°C in Inconel pipes. The sheath material and the properties and thickness of the inner core play a major role in terms of resistance and heating capacity. The highlight: The mineral-insulated sheathed cables can be laid flexibly - in diameters of 0.5-10mm - so that trace heating can be installed even in the tightest spaces. Thanks to the know-how of the ThermoExperts, all customers receive the right solution for them - no matter what maximum operating temperature or what chemical resistance is required in the respective construction.

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More contributions from ThermoExpert°

Certified quality according to ISO 9001:2015

The ThermoExperts have again received letter and seal for their quality management system - a re-certification without deviations. This clearly shows that the quality standard in the company is supported and lived by all employees. All work processes and procedures have always been continuously checked for their conformity and improvement, because quality assurance has always been part of the guiding principle at ThermoExperten.

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Thermal imaging camera detects hot spots and cold spots of the heating application

Whenever high measurement accuracy of the temperature distribution is required, a thermal imaging camera is used - because the development of individual heating applications is often a matter of millimeters and milliseconds. Complementing the FEM analysis, the thermal imaging camera can be used not only to simulate the temperature distribution, but also to map it in real time. The temperature of metal surfaces can thus be measured precisely without contact in the temperature range from 450°C to 1,800°C. The measurement accuracy is ±2 %.

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ThermoExpert your partner for mineral insulated heatsealing bands and thermocouples

ThermoExpert offers technical solutions for thermocouples, mineral insulated heating conductors, and customized heating solutions, as well as trace heating based on mineral insulated sheathed cables. Our main focus is the individual consulting of our customers from the idea to the on-time delivery of the product. The good thing is, we offer you our know-how and our products already from one piece!

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Sheath thermocouples with tapered measuring point

Mineral-insulated thermocouples with tapered measuring point are our answer to the question of short response times but stable and resilient processing or if, for example, threaded holes require a taper due to their design. Only one end of the thermocouple including the measuring point is reduced in diameter, so that it remains extremely robust overall and can be ideally inserted into bores or threads by means of welding sleeves or through-bolts.

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Miniature sheathed thermocouples type K

To be honest, we are really proud of our "smallest"; namely our miniature sheath thermocouples with an outer diameter smaller than 0.5 mm. They are mainly used where very fast response times with very thin outer diameters are required, such as for temperature measurement of spark plugs or engine test benches. When vibrations and similar mechanical stresses prevent the use of resistance thermometers, the miniature mineral-insulated thermocouples are also the ideal solution.

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Bardabunga is quite presumptuous!

Bardabunga is quite measured! Ice-free measurement of volcanic ash concentration The ThermoExperts manufacture pipe trace heaters for mass spectrometers for ice-free measurement of the concentration of volcanic ash in the atmosphere

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Sheath thermocouples Shop from ThermoExpert Deutschland GmbH

New: Shop for sheath thermocouples

As is well known, the thermo experts are specialists for all topics concerning heating, temperature measurement and the generation of temperatures - in addition, we now offer the possibility to order required thermocouples quickly and easily online in our online store [ Thermoelement.store ] for standard articles that are always in demand. Here you can find thermocouples of the types K, J, N and L. Sensor length and sheath materials are easily selectable by dropdown - an immediate production of your order here in Stapelfeld is of course guaranteed - the TE° team is looking forward to your tasks as always.

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Angle thermocouple with protection tube, measuring with precision, mineral insulated sheath thermocouple, temperature measurement, manufacture ThermoExpert

Sheath thermocouple or PT 100 - a comparison and overview of the differences

To measure temperatures accurately, reproducibly and with long-term stability, platinum resistance thermometers (PT100) can be used in addition to mineral-insulated thermocouples. To make the right choice, it is important to check which requirements you have for accuracy, long-term stability and the temperature range, as well as which environmental conditions exist. ThermoExpert GmbH has been advising its customers for over 10 years and finds a technical solution for every challenge. We would be happy to advise you as well - contact us at any time, e.g. also via our chat function on the website thermoexpert.de

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ThermoExpert: Fast and reliable

At ThermoExpert, we have always placed great emphasis on being an extremely reliable partner for you. Our internal processes - whether for the production, maintenance or repair of heating solutions or trace heating systems - are extremely carefully timed. If you have a problem and our capacities allow it, we can often implement your wishes on the same day and guarantee reliable dispatch on the following working day. Contact us at any time - the ThermoExperts are always at your side.

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Simulate temperature distribution using FEM analysis

When developing customer-specific heaters, designs can be put through their paces in theory in advance with the help of SolidWorks®. At every stage of development, this allows the temperature distribution on components to be simulated so that the designer can ensure that the desired temperature ranges are also achieved under realistic conditions. Further FEM calculations or strength calculations under the effect of temperature are also possible to ensure product safety.

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